The lesson
3.1 Diodes
Outcome 1 of 9 in domain 3 · Semiconductors and analog
Junction, rectification, Zener, LED, Schottky, flyback diode.
Understand
A red LED, a 12 V pack and, on the datasheet, "2 V, 20 mA". The reflex is to give it its 2 V. We never do, and the why goes through a lead crystal and the point of a wire.
In 1874, Ferdinand Braun sets a wire on a galena crystal and sees current pass one way and hardly at all the other. Nobody knows why. Jagadish Chandra Bose files a patent for a crystal detector in 1901, Greenleaf Pickard another, in silicon, in 1906, and the crystal set of the 1920s lives on that ignorance: you walk the "cat’s whisker" over the stone until you find the spot that rectifies. It will take Schottky and Mott, in 1938, to explain that metal-on-crystal contact: sixty years of rectifiers without a theory of rectification.
The vacuum tube takes the name (Eccles coins "diode" for it in 1919) and the market. The crystal comes back through Bell Labs. In 1939, Russell Ohl is studying silicon rods for radio; one of them, cracked, separates two zones of different impurities, and in 1940, when light falls on it, a voltage appears across its ends. The P-N junction is found before it is looked for. Shockley writes its theory in 1949, holes on one side, electrons on the other, a zone empty of carriers between the two, and a current that climbs as an exponential of the applied voltage.
At the bench, the exponential says that the voltage moves little and the current a lot: ten times the current for sixty millivolts more in Shockley’s ideal diode, twice that on a real diode at the bench. Hence the numbers we keep. From 0.6 to 0.7 V for silicon; from 0.2 to 0.4 V for a Schottky, a metal-on-silicon contact; from 1.8 to 3.3 V for an LED depending on its colour, because the step the electron drops in the junction comes out as light, red with Holonyak in 1962, blue with Akasaki, Amano and Nakamura, Nobel 2014, and white is a blue under a phosphor.
Back to the LED. At 2.0 V the one on the datasheet draws 20 mA, but the datasheet also says "2.6 V max": its neighbour from the bag draws only 2 at that voltage, and the first draws 40 at 2.2 V, then more still as it warms, because its threshold drops. So we never set a diode’s voltage, we set its current, with a resistor that swallows the rest. On 12 V, a 2 V red LED and 20 mA wanted, (12 − 2) ÷ 0.020 = 500 Ω, 470 Ω in the E12 series, 21 mA, and the resistor dissipates 10 V × 21 mA = 0.21 W, so a half-watt. A pack’s charge indicator is exactly that, and the resistor is the part that gets warm.
The house’s second diode rectifies nothing; it waits. A coil, relay or motor, does not want its current to stop. When the transistor opens it, the coil produces whatever voltage it takes to keep it going, hundreds of volts, and the transistor is what takes them. The flyback diode, in parallel with the coil and blocked as long as the relay is powered, gives the current a path, and it dies out in a few milliseconds instead of blowing something. On the classroom robot’s relay, a 1N4007 is enough. In a motor controller it is a power Schottky, and its 0.5 V at 30 A still make 15 W; the heat sink is there for it.
The classic mistake: hook the "2 V" LED to a 3 V coin cell, see it light, and conclude that it runs on voltage. It lit because the coin cell could not give more. The pack will.
What the source lacks
The motor controller’s Schottky. Kuphaldt shows it in switching power supplies; he does not say that at 20, 40 and 60 A, in a controller, 0.5 V instead of 1 V divides the heat by two, and that the rest goes to the heat sink.
The white power LED. His table stops it at 35 lumens per watt; today’s pass 150. A 1 W LED, 3 V at 350 mA, survives only glued to a heat sink. A junction that warms lowers its threshold, draws more current at a fixed voltage, and warms further.
See
Coming: the current-voltage curve of three diodes on the same graph, a silicon 1N4007, a 1N5819 Schottky and a red LED, from 0 to 50 mA, three near-vertical walls around 0.65 V, 0.3 V and 1.9 V. And the oscilloscope trace of the relay being switched off, with and without its diode.
The targets
- The junction and the threshold. The PN junction explained in five sentences; then a silicon, a Schottky and an LED on the multimeter’s diode function, then at 10 mA through a resistor, and the difference explained.
- The rectifier. Half-wave then bridge on the oscilloscope; C ≈ I × Δt ÷ ΔV, Δt = 8.3 ms for a 60 Hz bridge: 0.5 A and 2 V of ripple call for 2,100 µF, take 2,200.
- The Zener. A 5.1 V and its resistor on 12 V; what it dissipates, V × I across it, at worst, load disconnected.
- The LED’s resistor. (V supply − V LED) ÷ I, the nearest E12 value, its power; and why voltage alone is not enough, the exponential in support.
- The flyback diode. The diode in parallel with the coil, cathode toward the plus; the oscilloscope on the transistor, the spike without, the spike with.
- The clipper and the clamper. Both circuits under 10 V peak; what is cut, what is shifted, and the 0.7 V that remains.
- The doubler. Two diodes, two capacitors; the voltage unloaded, the voltage under 1 kΩ, and why it drops.
- Diagnosis. The bridge with one dead diode: every other hump is missing; the dead one is found on the diode function, without desoldering.
Misconceptions
"The ohmmeter reads the diode’s resistance."
It reads a number that depends on the current it sends itself, with no physical meaning, says Kuphaldt; it does say which way the diode conducts. The diode function, which reads a voltage, says the rest."A 2 V LED hooks up to 2 V."
At 2 V this one draws 20 mA, the next one from the bag draws 2, and all of them draw more as they warm. Set the current, and the voltage settles."The flyback diode protects the relay."
The coil has nothing to fear, it is the one making the spike. We protect the transistor that opens it, or the contacts; Kuphaldt speaks of arcing at the contacts.
The word
Diode
William Eccles, English, 1919, from the Greek di, two, and hodos, path: two electrodes in a vacuum tube, the year the tetrode got four. The word counts the terminals, not the direction, and that is the irony to keep, a diode has two paths by name and one in fact. The galena crystal inherited the word when the tube left it. In French, diode, the same word; anode and cathode are two more Greek words, coined in 1834 by Whewell for Faraday.
Read
Kuphaldt, Lessons in Electric Circuits, volume III (Semiconductors), chapter 3: Diodes and rectifiers. "Introduction" gives the junction, the 0.7 V and the diode equation; "Meter check of a diode", why an ohmmeter on a diode is worth nothing; "Rectifier circuits", from half-wave to the bridge and its two drops, 1.4 V; "Inductor commutating circuits", the flyback diode, which he calls a commutating diode; "Zener diodes", "Schottky diodes" and "Light-emitting diodes", the rest of the RAS, series resistor included (a 1.6 V LED on 6 V, 220 Ω). "Clipper circuits", "Clamper circuits", "Voltage multipliers", targets 6 and 7. He writes in electron flow; see 1.1.
Bridges
- Physics
- An LED’s colour is the height of its band gap; 1.9 eV makes red, 2.7 blue, and the threshold follows, Band gap.
- Chemistry
- A phosphorus atom in silicon brings one electron too many, a boron atom one too few; N on one side, P on the other, Doping (semiconductor).
- Mathematics
- A diode’s current is an exponential of its voltage, ten times more per sixty millivolts in the ideal diode, and the curve looks like a wall, Exponential function.
- History
- Braun 1874, Bose 1901, Pickard 1906: the rectifier is over sixty years old when Schottky and Mott explain what it does, Crystal detector.
What it unlocks
What next?
- 3.2 Bipolar transistors: two junctions back to back, and the 0.7 V that returns between base and emitter.
- 1.1 Charge and its movement: holes and electrons, and the diode’s arrow in conventional flow.
- 6.4 The panel: the cell is a diode you shine light on, and the bypass diode protects it from shade.
- The bench entry to write, "Three thresholds on the multimeter": a 1N4007, a Schottky and an LED, in ten minutes.